Custom Cable Assemblies & Connectors

From automated wire processing to complex cable harnesses, we engineer custom assemblies and connectors that deliver reliable performance in your most demanding applications.

Automated Wire Processing

Precision and repeatability are essential for regulated and performance-driven applications. Our automated wire processing systems deliver consistent quality and faster turnaround while reducing human error and process variation.

Key Capabilities:

  • High-accuracy cut, strip, and terminate systems
  • Optimized for high-volume or complex assemblies
  • Seamless integration with downstream processes

Cable Harness Assembly

We design and build cable harnesses that perform in demanding environments. From signal integrity to environmental protection, we focus on building systems that meet your specs and your schedule with inspection at every step.

Key Capabilities:

  • Power-level harness configuration
  • In-process inspection and full traceability
  • Support for tight-tolerance and ruggedized assemblies

Built for Compliance, Designed for Confidence, Delivered with Exceptional Standards

We understand what’s at stake, so we’ve built processes that hold up to it. As an American-made, employee-owned partner, we support you in meeting industry standards and project requirements with complete visibility and accountability, striving to be on time, every time.

>99%

First-pass yield on final inspections

100%

Visual verification on all critical assemblies

24/7

Toolroom access for on-demand adjustments

image

Crimping

Consistent mechanical and electrical performance starts with a reliable crimp. We use both manual and automated systems, backed by validated methods and quality checks, to ensure durability and signal integrity where it matters.

Key Capabilities:

  • IPC/WHMA-A-620 compliant processes
  • Material-specific tooling and terminal matching
  • Repeatable, high-strength terminations

Glue & Epoxy Application

From potting and bonding to sealing and strain relief, we apply adhesives with precision and control. Whether you need long-term durability or environmental resistance, we help identify the right formulation and process for your build.

Key Capabilities:

  • Automated and manual application options
  • Controlled dispense, cure time, and consistency
  • Engineering support for custom bonding strategies

PCB & PCBA Integration

We integrate printed circuit boards into complete assemblies with care and discipline. From mating connectors to final testing, we build with your end-use environment in mind while supporting both design for manufacturability and field reliability.

Key Capabilities:

  • Electro-mechanical and connector assembly
  • Signal integrity and handling controls
  • Functional and continuity testing

Resistance and Ultrasonic Welding

Our welding processes create clean, repeatable joints for wires, plastics, and embedded features. We select the right method—resistance or ultrasonic, based on your materials and performance needs, ensuring a stable, long-lasting result.

Key Capabilities:

  • Optimized for plastics, wires, and thermoplastics
  • In-house parameter validation and setup
  • Repeatable strength, reduced process time

Soldering

For electronic assemblies and sensitive joints, we offer both hand and automated soldering performed by IPC-certified technicians. Every connection is clean, durable, and built to last.

Key Capabilities:

  • Fine detail soldering on small-scale parts
  • Thermal control for sensitive components
  • Repeatable joint integrity and inspection

Device Markings

We deliver scalable marking and labeling options tailored to your product and regulatory needs. From molded logos to laser-etched serial numbers, our team supports identification systems that enhance traceability, meet compliance standards, and reflect your brand.

Key Capabilities:

  • Custom logos molded into components
  • Laser marking, EEPROMs, and embedded RFID
  • Printed shrink tubing, Wraptor™ labels, and in-house flag labels

Our Certifications
& Registrations

Let’s Make Sure Every Detail Performs

Ready to experience the exceptional standards that make P1 the first choice for custom cable assemblies? From concept to completion, we deliver the precision and reliability your project demands.